The Split Screen Van Club
You are viewing the Split Screen Van Club forum archive.
The forum archive is read-only.

Unfortunately in 2021 the Split Screen Van Club forum suffered a ransomware attack and lots of the forum data was lost.
What threads that have been recovered are now searchable on this site. Some threads may be incomplete and some images are still being recovered.

Forum archive search

Forum Archive > Technical
1

Rear door cards

Rear door cards

by Shiplee123 » Fri Aug 28, 2015 6:28 pm
Actually I've a question about the two rear side wall cards.

I've got a 1966 11 window kombi and I'm refitting the interior.
Most of the door cards are strait forward but the two cards behind the r n r bed are causing me a bit of hassle.

The two rear cards right at the back have to curve around towards the rear hatch window.

What have u guys used ?

I've tried hard bored , also tried my preferred ply and where the bend goes I've cut channels down the back of the ply to help in the bending process but not completely happy.

Has anyone used 6mm mdf?
Can u get a bend in it?

Any advice or pics much appreciated
Shiplee123
Registered user
Posts: 53
Joined: Fri Jul 24, 2015 7:30 pm

Re: Rear door cards

by type21f » Fri Aug 28, 2015 7:08 pm
The panels at the back are upper snd lower luggage area cards.
There are early ones and late ones for narrow hatch and large hatch bodies.
The upper ones had metal plates on the back and the lower ones had cups and screws through..
They were made of Mill board which is like a tar impregnated hardboard.
The upper kombi ones were grey and the microbuses were a cream colour....
The lower ones were usually grey..
Hardboard available now is around 4mm to 3.5mm..
HTH
Jayvanman was selling rear upper panels. ..
type21f
SSVC Member
Posts: 7398
Joined: Tue May 29, 2007 12:55 pm

Re: Rear door cards

by Shiplee123 » Fri Aug 28, 2015 7:46 pm
Thankyou type21f that's really interesting !

I'll have to contact jayvanman for some more info

Anyone any pics ?
Shiplee123
Registered user
Posts: 53
Joined: Fri Jul 24, 2015 7:30 pm

Re: Rear door cards

by Nik » Fri Aug 28, 2015 8:04 pm
If you are either covering them or want something durable that is self coloured, easy to cut and forms without heat etc, I've used 3mm ABS sheet.

Hope this helps.

Nik.
Nik
SSVC Member
Posts: 1063
Joined: Wed Dec 21, 2011 6:36 pm

Re: Rear door cards

by type21f » Fri Aug 28, 2015 10:34 pm
You could try foamex advertising board...covered with suitable finish..
type21f
SSVC Member
Posts: 7398
Joined: Tue May 29, 2007 12:55 pm

Re: Rear door cards

by Shiplee123 » Sun Aug 30, 2015 7:17 pm
Contacted jayvanman
He gonna sort me out!

Thanks guys
Shiplee123
Registered user
Posts: 53
Joined: Fri Jul 24, 2015 7:30 pm

Re: Rear door cards

by wmk168 » Mon Aug 31, 2015 6:54 am
Hi we trimmed ours out earlier this year and found 3mm Birch Ply was the way to go used it on the head liner and rear curved panels.Bends really easy and was the most flexible ply we have found,but remember when you cut it ,it only bends one way..
Pop down to your nearest timber yard and have a play.
Hope this helps
Wayne
wmk168
SSVC Member
Posts: 228
Joined: Sat Mar 23, 2013 5:57 pm

Re: Rear door cards

by Haycoxs » Mon Aug 31, 2015 10:20 am
Used hardboard - made card templates - then cut hardboard - soak in warm bath water and wedge in position, let dry overnight and they retain and do not lose shape.
Covered mine in 3mm foam then same material as side windows/roof liner
ImageUploadedByTapatalk1441016399.955016.jpg
ImageUploadedByTapatalk1441016344.366377.jpg
ImageUploadedByTapatalk1441016327.966925.jpg
Haycoxs
Registered user
Posts: 1102
Joined: Sun Jan 28, 2007 4:14 pm

Re: Rear door cards

by Shiplee123 » Mon Aug 31, 2015 8:14 pm
Haycocks that looks a great job u done there !

I did try hardboard, tried soaking it with boiling water but it swelled up and fell apart .
Maybe I should have tried cool water.
Shiplee123
Registered user
Posts: 53
Joined: Fri Jul 24, 2015 7:30 pm
1