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My 66 Sundial

Re: My 66 Sundial

by type21f » Tue Aug 11, 2015 9:57 pm
It was set at three at one time..
Not sure now...
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Re: My 66 Sundial

by jayvanman » Wed Aug 12, 2015 6:16 am
I was trying to put up 3, but no joy.
A few nights ago I could put up to 10 pics at a time.
Seems I can't do any now :-(
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Re: My 66 Sundial

by 8 8US » Wed Aug 12, 2015 6:40 am
Jason

I will find out and get back to you.

Richard
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Re: My 66 Sundial

by jayvanman » Wed Aug 12, 2015 11:17 pm
so as I was saying

NEVER THROW ANYTHING AWAY !

even old rotten bits of wood, you'll never know when you need them, although I did have an idea that I'd be using them for this....

woodwork rear coner and gear stick 009.jpg


then it was decision time as to what to do with the cut of the wood, I done this, not knowing how things would turn out.

woodwork rear coner and gear stick 006.jpg
woodwork rear coner and gear stick 007.jpg
woodwork rear coner and gear stick 008.jpg




Found a piece that I thought was a close match

woodwork rear coner and gear stick 011.jpg
woodwork rear coner and gear stick 010.jpg
woodwork rear coner and gear stick 012.jpg




It was ready to break in two, you can see some of the crack but it ends next to my finger - just to show how fragile thing s are. then it get stuck to some other old wood that would make the thickness the same and trimmed to match the new cut wood.



woodwork rear coner and gear stick 013.jpg
woodwork rear coner and gear stick 014.jpg
woodwork rear coner and gear stick 015.jpg
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Re: My 66 Sundial

by jayvanman » Wed Aug 12, 2015 11:21 pm
More to follow tomorrow.

I just wanted to post up a few more pics of the effort tht it takes to kep an OG interior OG these days.

and also to thank Richard to get the pics working again.

More tomorrow with explanations and trials and tribulations of making the best of the things I have to hand and the decisions along the way.

Jason
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Re: My 66 Sundial

by type21f » Thu Aug 13, 2015 4:18 am
Keep plying the trade...you little wood worm...
Satisfying work though is it knot...
Veneerly there...
The panels score?
10
I will defiantly be glued to this thread...I am not board at all...
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Re: My 66 Sundial

by dustysplit » Thu Aug 13, 2015 7:00 am
You must be a very patient man, a lot of time consuming work going on there. But it will be worth it to keep og, well done :cheers: 8)
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Re: My 66 Sundial

by jayvanman » Fri Aug 14, 2015 12:24 pm
type21f wrote:Keep plying the trade...you little wood worm...
Satisfying work though is it knot...
Veneerly there...
The panels score?
10
I will defiantly be glued to this thread...I am not board at all...


Oh Graham - you legend :D :roll:



dustysplit wrote:You must be a very patient man, a lot of time consuming work going on there. But it will be worth it to keep og, well done :cheers: 8)



Yes it is time consuming, I don't know what wrong with me LOL
But yes, I feel it is worth keeping her OG and I'll only have one chance at doing it so I'll do the best I can. I've watch so many threads on here where people have brought their rusty wrecks back to live (Rusty and MarkP's Gerry to mention just a couple), most of the threads have include doing tricky jobs that will never be seen, but of course it's important to do the jobs right regardless - so goes it for the interior.

so , back to the pics - we all love pics don't :bounce:

woodwork rear coner and gear stick 015.jpg
woodwork rear coner and gear stick 016.jpg




ok so I'll tell you what going on here.

I knew that having the repair flexi behind the bottom would make the wood thicker so I wanted the ridge behind the mechanism part on the van but also it shouldn't have a gap on the top. the think was to remove the flexi behind the top part of the corner section. so to make life easier i would glue this part.
masking tape turns out to be just about the right with.



woodwork rear coner and gear stick 019.jpg




check that you've got the flexi glued in the right place using my template.



woodwork rear coner and gear stick 020.jpg
woodwork rear coner and gear stick 021.jpg
woodwork rear coner and gear stick 022.jpg
woodwork rear coner and gear stick 023.jpg
woodwork rear coner and gear stick 024.jpg
woodwork rear coner and gear stick 025.jpg

woodwork rear coner and gear stick 028.jpg
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Re: My 66 Sundial

by jayvanman » Fri Aug 14, 2015 1:16 pm
woodwork rear coner and gear stick 029.jpg
woodwork rear coner and gear stick 027.jpg


so with it fitted there was a gap on the top half , but the join was behind the mechanism on the van , even so I wasn't happy with the result so i removed the lower half of the flexiply and got what I was after

woodwork rear coner and gear stick 030.jpg
woodwork rear coner and gear stick 031.jpg
woodwork rear coner and gear stick 032.jpg


it was getting late so I decided to call it a night but before I closed up shop I had a look at some of the old pieces of wood and started thinking about the next piece to be restored, it was kind of like a jigsaw.

trying to find out what pieces of veneer went on top of the other veneer and then where they would fit on the van

you can see in this pic how it fit together but where it goes I can't remember :roll: maybe as I put the interior back together I'll remember
woodwork rear coner and gear stick 036.jpg



This piece goes behind the fridge and is screwed to the bulk head. You can clearly see where most of it has been behind the fridge and what has been exposed to the elements. I was thinking to cut off the dark exposed piece and reusing the unexposed veneer but the bottom inch of the piece has completely rotted away.
I did find a piece of veneer that would be big enough but it , at 1st glance , look completely useless. but I gave it a but of a gentle sand and it came out alright so I'll be make a new panel and gluing this over the top.



woodwork rear coner and gear stick 033.jpg
woodwork rear coner and gear stick 034.jpg
woodwork rear coner and gear stick 035.jpg
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Re: My 66 Sundial

by jayvanman » Fri Aug 14, 2015 1:19 pm
and here is another piece of broken interior that will need mending.

woodwork rear coner and gear stick 037.jpg
woodwork rear coner and gear stick 039.jpg
woodwork rear coner and gear stick 040.jpg
woodwork rear coner and gear stick 038.jpg


I know where this piece goes tho

woodwork rear coner and gear stick 041.jpg
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Re: My 66 Sundial

by jayvanman » Fri Aug 14, 2015 1:28 pm
fixing this is going to be a PINA

but it will be done.

I'll just let the pics do the talking for this update, I'm sure you can work it all out.

woodwork rear coner and gear stick 043.jpg
woodwork rear coner and gear stick 042.jpg
woodwork rear coner and gear stick 056.jpg
woodwork rear coner and gear stick 044.jpg
woodwork rear coner and gear stick 048.jpg
woodwork rear coner and gear stick 046.jpg
woodwork rear coner and gear stick 052.jpg
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Re: My 66 Sundial

by jayvanman » Fri Aug 14, 2015 1:30 pm
woodwork rear coner and gear stick 049.jpg
woodwork rear coner and gear stick 050.jpg
woodwork rear coner and gear stick 051.jpg
woodwork rear coner and gear stick 052.jpg
woodwork rear coner and gear stick 053.jpg
woodwork rear coner and gear stick 054.jpg
woodwork rear coner and gear stick 055.jpg
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Re: My 66 Sundial

by 8 8US » Fri Aug 14, 2015 1:42 pm
Some dedication right there.
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Re: My 66 Sundial

by type21f » Fri Aug 14, 2015 7:55 pm
Very rewarding...work...
G
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Re: My 66 Sundial

by jayvanman » Sat Aug 15, 2015 10:37 pm
onwards with the interior resto today.

I started with the rear corner piece I was working on, I was pleased with the curve on the panel but I couldn't glue it all in one piece as it was tricky to get the grain of the wood all lined up at the same time as using contact adhesive it's a 1 go affair so splitting the panel into 4 made the job a lot easier.

woodwork rear coner of cupboard, bulkhead seat kick panel 001.jpg
woodwork rear coner of cupboard, bulkhead seat kick panel 002.jpg
woodwork rear coner of cupboard, bulkhead seat kick panel 004.jpg
woodwork rear coner of cupboard, bulkhead seat kick panel 006.jpg
woodwork rear coner of cupboard, bulkhead seat kick panel 007.jpg
woodwork rear coner of cupboard, bulkhead seat kick panel 008.jpg


there was also a bit that was peeling on the bottom so I glued that aswell, these panels really are trying to just falling apart.

woodwork rear coner of cupboard, bulkhead seat kick panel 019.jpg
woodwork rear coner of cupboard, bulkhead seat kick panel 022.jpg



chuffed to bits really :D


then it was the side panel that goes behind the fridge.
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