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1965 RHD Devon style interior resto

1965 RHD Devon style interior resto

by jaysk » Wed Jan 28, 2015 10:33 am
Had a post in the Devon interiors forum but this has turned into a project so will be adding the details here.

I have owned my RHD split for 5 years, it was a Devon in a previous life but when I bought it there was a home made Devon-ish interior in it which has served me well. The original Devon interior was rotten and thrown out before I got my hands on her. The bus has been great and we have enjoyed all the trips we have been on. However since the birth of my son on trips in camping mode we found we were looking for a bit more space and storage.

So after lurking around here , reading, watching , visiting the shows a wish list started in my head and plans were scribbled down.

Here is my bus with interior before:

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It was decided to begin the interior resto and the inside was stripped out. Anyway I always wanted to see the state of the floor.

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Once the floor was cleaned up the next step was to add some roof space so a trip on the ferry from Jersey was done and it was booked in with Dormobile.

Tin top :
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Hole in top :

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I know some people will think its sacrilegious cutting a perfectly good tin top. I was a long thought out decision. My son grows bigger everyday, 3 of us sleeping inside on the bed was no fun. We plan to camp in this bus for at least 10 years and I can now put on my jeans in the morning without falling out the cargo doors.

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So got to say the guys at Dormobile were excellent, good to deal with, pleased with their work and how it turned out.

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Once back home, floor went down. 9mm marine ply.

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and tiles

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Re: 1965 RHD Devon style interior resto

by andy f » Wed Jan 28, 2015 12:13 pm
Lovely Bus.

Andy
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Re: 1965 RHD Devon style interior resto

by jayvanman » Wed Jan 28, 2015 12:59 pm
Good start. Looking forward to seeing this progress.

Jason
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Re: 1965 RHD Devon style interior resto

by A67 MAN » Wed Jan 28, 2015 7:34 pm
Nice bus...do they (Dormobile) fit belly pans as standard ?
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Re: 1965 RHD Devon style interior resto

by jaysk » Wed Jan 28, 2015 7:40 pm
Mine had them already but yes they can do and recommend that you do.


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Re: 1965 RHD Devon style interior resto

by type21f » Wed Jan 28, 2015 8:04 pm
My that is nice.....
How did they finish the leadlining to roof edge please?
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Re: 1965 RHD Devon style interior resto

by jaysk » Thu Jan 29, 2015 9:05 am
Well there's the thing.They don't have any decent edge trim extrusion. The straight edge and bowed edge is just a metal frame, and quite sharp where it sits on the headliner. So still a problem. Dormobile don't have anything better anymore and they have tried to make pieces or have pieces made that don't work well. Planning to finish that bit off in a nice bit of oak. I did tell them if they had something better they would sell them.

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Re: 1965 RHD Devon style interior resto

by maddison » Thu Jan 29, 2015 10:33 am
jaysk wrote:I know some people will think its sacrilegious cutting a perfectly good tin top.


Not at all….its exactly what Devon, Dormobile and Westfalia did in the 60's if the customer requested it, so no different if its done today, in my opinion


I have (probably like you) been contemplating this for a long time now, so very good to see someone who has actually done it…i'm jealous :cheers: 8) :cheers:
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Re: 1965 RHD Devon style interior resto

by ted698 » Thu Jan 29, 2015 2:00 pm
Hiya Jaysk - out of interest - what is the ballpark figure for a brand new dormobile roof, and fitting?
I have to say it looks great all new and shiny!

Are we talking 'sit down & take a deep breath', or 'not too bad!'
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Re: 1965 RHD Devon style interior resto

by jaysk » Thu Jan 29, 2015 2:11 pm
Well that depends.

It was about £4000 to do everything, including a colour match spray job of the cap. That also includes a few extras, 2 bunks with covers, carpet lining on the roof cap and mirror fitting. There are choices to make to get the price to vary. They will sell you one to fit yourself and the new caps they have are really good quality.
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Re: 1965 RHD Devon style interior resto

by type21f » Thu Jan 29, 2015 7:13 pm
As maddy says no different to what the convertors did!
I think it looks superb..
Is the hole the same size as the OG opening...could you measure between the faces?

I am tempted to get some extrusion tools made and extrude some!
Costa del fortune i fear...and I just want some for a Gentlux hole...
I have not found a solution... I do have an OG set but have not fitted them...They have patina but I cannot drag myself to cut them...

sad or what !
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Re: 1965 RHD Devon style interior resto

by susta » Fri Jan 30, 2015 6:22 pm
May l suggest you guys look on the Osterman site, sorry l don't have the connection to hand. they have sent through their latest aluminium extrusion catalogue and its comprehensive to say the least
steve
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Re: 1965 RHD Devon style interior resto

by type21f » Fri Jan 30, 2015 7:44 pm
The OG Dormobile roof opening was extruded PVC....to give a profiled but rounded softer edge.
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Re: 1965 RHD Devon style interior resto

by jaysk » Sat Jan 31, 2015 4:18 pm
The size of the hole is
1100mm width
1830mm length



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Re: 1965 RHD Devon style interior resto

by jaysk » Mon Feb 02, 2015 9:37 am
So we started to experiment with edge trim. Results - pretty good. Have to be careful not to crease but as ever taking your time gets the job done.

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Nice bit of formica !
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Cooker unit
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Now with legs!
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