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Rusty, our 1962 11 window bus, resto now in year two……er, three...
Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by wejjy » Wed Sep 09, 2015 5:55 pm
Sorry to hear about your eye pal! Gutted for you. Hope you are well soon and back to your normal self.
How long is the recovery due to take?
Take care,
Paul
How long is the recovery due to take?
Take care,
Paul
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by rusty1962 » Wed Sep 09, 2015 5:58 pm
type21f wrote:Sorry to hear that the eye needed surgery.![]()
![]()
![]()
Best to get it sorted now though.
Best wishes for a speedy recovery
Better than ....![]()
Regards G
Thanks Graham
the last few days have gone by in a bit of a blur, literally

Not much "doing" going on but plenty of thinking though… and planning.
Gary here for a day tomorrow doing bodywork, so hoping to move things forward a bit more.
Cheers
Steve
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by rusty1962 » Wed Sep 09, 2015 6:03 pm
wejjy wrote:Sorry to hear about your eye pal! Gutted for you. Hope you are well soon and back to your normal self.
How long is the recovery due to take?
Take care,
Paul
Thanks Paul
Initial laser welding surgery had held up ok but I got a tear in another spot. I now have a gas bubble in my eye pressing the retina back into position. Will be three weeks or so until that dissipates and in the mean time I get a slowly lowering "spirit level" effect in the eye. It's called a "Vitrectomy" but don't google it if you're squeamish


Hopefully I will update with some Rusty progress tomorrow
Cheers
Steve
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by type21f » Wed Sep 09, 2015 6:23 pm
As I think I explained..eldest son whom you met wee James is married to a GP...Youngest son is a Registrar Anaesthetist and his wife is doing Hospital medicine at the moment as part of her SHO level training...So we have lots of medical expertise which for me has been very good. ..Go see your doctor...NOW being all the advice I get. .
When I went ouch as I was reading your initial post...I got quite an input into what why when how etc...and the assembled body of comment was see how it goes. ..
My friends wife just sneezed. ..enough to damage her eye..
Prognosis is good nowadays. ..
No lying in a darkened room for six months. .
I will brush up the spreadsheet and you can review that with the one good eye and ponder about the enormity of what is still to be done...
I am playing at doing a Frankeneasco inverter at the moment..for Sherry..
Cannot wait for SWMBO to ask why I am watching YouTube about blocking diodes v transistors. ..
When I went ouch as I was reading your initial post...I got quite an input into what why when how etc...and the assembled body of comment was see how it goes. ..
My friends wife just sneezed. ..enough to damage her eye..
Prognosis is good nowadays. ..
No lying in a darkened room for six months. .
I will brush up the spreadsheet and you can review that with the one good eye and ponder about the enormity of what is still to be done...
I am playing at doing a Frankeneasco inverter at the moment..for Sherry..
Cannot wait for SWMBO to ask why I am watching YouTube about blocking diodes v transistors. ..
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by jms007dbz » Thu Sep 10, 2015 4:38 pm
Really sorry to hear about your eye - 3weeks aren't alot - keep your health in check first, and then I'm sure you'll be back to normal to continue on Rusty
and great work btw! it looks like you got some nice progress going on Rusty
Good luck and keep the progress updates coming! Looking forward to see this bus done!!
James

and great work btw! it looks like you got some nice progress going on Rusty



Good luck and keep the progress updates coming! Looking forward to see this bus done!!
James
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by jonthebuilder » Thu Sep 10, 2015 5:07 pm
Flipping heck Steve,,some of us just get arc eye or a bit of metal in eye, you trump us all with a detached retina..
Get well soon...
..I'm in sick bay at the moment as well...,vasectomy yesterday........feet up and tight pants for 3 days....so I've been sorting out the wiring loom!
Get well soon...
..I'm in sick bay at the moment as well...,vasectomy yesterday........feet up and tight pants for 3 days....so I've been sorting out the wiring loom!
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by rusty1962 » Thu Sep 10, 2015 5:22 pm
jms007dbz wrote:Really sorry to hear about your eye - 3weeks aren't alot - keep your health in check first, and then I'm sure you'll be back to normal to continue on Rusty![]()
and great work btw! it looks like you got some nice progress going on Rusty![]()
![]()
![]()
Good luck and keep the progress updates coming! Looking forward to see this bus done!!
James
Thanks James, and you're right, three weeks isn't long. It's made me think a bit though and I'm determined that this project is going to get moved along a bit more swiftly now….. somehow

Cheers,
Steve
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by jms007dbz » Thu Sep 10, 2015 5:28 pm
rusty1962 wrote:Thanks James, and you're right, three weeks isn't long. It's made me think a bit though and I'm determined that this project is going to get moved along a bit more swiftly now….. somehow![]()
Cheers,
Steve
Steve,
As they say, where there's a will there's a way!!
Good to see you're in high spirits

James
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by rusty1962 » Thu Sep 10, 2015 6:21 pm


Another day done. Gary's been here, working hard, and I've been keeping an eye on him



There's not a great deal to show - filler work is like that, but here's what we've been up to……
we did a bit of dent pulling with this tool. It's connected to a little box of tricks that heats up a carbon rod

and used the same kit to do several areas of heat shrinking that needed sorting. Gary took a look at some of my work














after a while I couldn't stand it any more and I got blocking. I've worn goggles all day to be safe with the dust but, to be fair, the only thing they said I shouldn't do was bungee jumping……….and I'm not daft enough to do that anyway



and it's getting there


Meanwhile he' been on the other end

whilst doing a little detail work

and roughing out the front end. It's actually not very thick but it looks like we're being sponsored by uPol


At the end of the day it's coming slowly along. Gary's back next week and knows of a fella that's good, and who might also be able to help me for a few days so it's looking more hopeful for paint O' clock. I need to move this project forward now




Cheers,
Steve
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by markp » Thu Sep 10, 2015 8:21 pm
well done steve
I ofter keep an EYE on people too hehehehehe
The funny thing about filler is must of what you have ends up on the floor as dust so I can see its just a skim thats being left on the bus ..... its the only way to get it flat mate .... e.g. if there are x 3 dent next to each other its better to do one long skim over all the dents rather than x 3 small skims next to each other as this is were Mr wobbly come from ...so you doing it all correct mate so well done ....
exciting to think that PAINT is not to far away
Keep the updates coming Steve
Mark
I ofter keep an EYE on people too hehehehehe
The funny thing about filler is must of what you have ends up on the floor as dust so I can see its just a skim thats being left on the bus ..... its the only way to get it flat mate .... e.g. if there are x 3 dent next to each other its better to do one long skim over all the dents rather than x 3 small skims next to each other as this is were Mr wobbly come from ...so you doing it all correct mate so well done ....
exciting to think that PAINT is not to far away
Keep the updates coming Steve
Mark
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by rusty1962 » Sun Sep 13, 2015 3:34 pm


I'm not able or capable of doing too much at the moment and I'm also taking it a bit easy, but……. I've done a little and have a question too

I had failed badly with my cargo doors




I'll knock that back a bit before slavering on some more


I used up some of my "Fantastic" filler to fill in the hollows along the long side sill. Gary's been explaining to me that as it's a very creamy filler, if you sand through it, it doesn't "layer up" very well whereas the "Topstop Gold" is a lot harder and if you do sand through to a different layer it don't matter as much. Anyway, this is now to be slavered in "Topstop."

There were a few final low spots on the rear door to bring up to level before we give it the final full skim

I had a hunt around to find the rear door lock and handle. We're wondering about the detail around the lock hole. It made me chuckle that the lock for the hole in the "rear' has "BUM" written on it





Please could someone with a narrow hatch rear door tell me if there's a shoulder around the lock hole or not? I can't remember and it's been filled up with filler



That's it for a while. I've had a little rest and I'm off to too a little more.
Steve
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by rusty1962 » Sun Sep 13, 2015 5:25 pm


What I was going on about in the last post is perhaps better explained by the next two photos of door lock holes. You can see the slight indent around them, so does my rear door have the same detail? These are the engine door and a cargo door…….


I seem to remember the rear door being the same, but I'm just checking before I start scraping

The 5/10 score is still annoying me so I knocked the rough edges off the door that I'm doing again (only better)

and I've now ladled another coat on which is ready to go tomorrow, all things being well…….




I was looking at the rear lock and noticed the key number on the barrel. I'd like to have all my locks "keyed alike." This one is 476 EDIT It's not 476, it's 4Z6, which gives me a "Z" code blank and C & C are now cutting one for me


Can anyone tell me if the ignition key for these vehicles was originally the same as the door keys, or was there one for the ignition and another for the doors?
Answers to these questions asap great fully received



Cheers,
Steve
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by type21f » Sun Sep 13, 2015 6:50 pm
One key fits all. ...
or so I believe...
or so I believe...
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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by wejjy » Sun Sep 13, 2015 8:31 pm
Looking good and smooth mate! What are you using for blocks on the wide panels like the rear hatch and long side? The benefit of having a pro work with you definitely shows, even down to what he's told you regarding different types of filler and when to layer them, awesome advice!
Im using a straight edge to roughly gauge the low spots, any other tricks he's taught you, other than guide coats?
As for the shoulders I think they are present on all of the doors as there is a little rubber seal that sits behind the chrome ring the handle goes through, so I would think theres one on the hatch too, its one of those things you never actually notice until someone asks!! Can you see if the edge of the filler is thicker before you start cutting it back?
Great work as usual, and thanks for going to the effort to keep us thread readers happy with updates, even though you must be suffering with that eye. Keep going dude, paint is on the horizon!! (Sounds ominous but its not supposed to! Bit like a Korean codeword for a new weapon! "Send the paint over the horizon!")(Just me then!!
)
Im using a straight edge to roughly gauge the low spots, any other tricks he's taught you, other than guide coats?
As for the shoulders I think they are present on all of the doors as there is a little rubber seal that sits behind the chrome ring the handle goes through, so I would think theres one on the hatch too, its one of those things you never actually notice until someone asks!! Can you see if the edge of the filler is thicker before you start cutting it back?
Great work as usual, and thanks for going to the effort to keep us thread readers happy with updates, even though you must be suffering with that eye. Keep going dude, paint is on the horizon!! (Sounds ominous but its not supposed to! Bit like a Korean codeword for a new weapon! "Send the paint over the horizon!")(Just me then!!

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Re: Rusty, our 1962 11 window bus, resto now in year two……er, three...
by type21f » Sun Sep 13, 2015 9:38 pm
Too much...
I have gone cross eyed looking at the pictures of my hole...
I cannot see..
LOL..
Too much Lagavulin...
I have gone cross eyed looking at the pictures of my hole...
I cannot see..
LOL..
Too much Lagavulin...
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